Understanding the 9 Layer Flooring System
The Raycourt 9 Layer System combines surface preparation, acrylic resurfacing, advanced cushioning, and premium acrylic color coatings to create a high-performance sports flooring surface. Each layer performs a specific function to improve adhesion, surface uniformity, player comfort, durability, and long-term visual appeal.
Raycourt 9 Layer System on Concrete Base
(Depending On Base Condition)
Raycourt’s 9 Layer System for concrete bases is designed to create a durable, cushioned, and high-performance synthetic acrylic sports surface. Applied over a properly prepared and structurally sound concrete base, the system combines a primer layer, acrylic resurfacer layers, cushioning layers, and premium acrylic color coats to improve adhesion, surface uniformity, player comfort, and long-term outdoor performance.
Layer 1: Primer Layer
Purpose: The Concrete Primer layer creates a strong bond between the prepared concrete base and the Acrylic Resurfacer layers. It penetrates the porous concrete surface, helps seal minor pores, and provides a stable foundation for the complete flooring system.
Material: Raycourt Concrete Primer, a pure acrylic-based primer formulated for concrete sports flooring applications.
Application: Applied evenly using a roller or squeegee after the concrete surface has been properly cleaned, prepared, and allowed to dry.
Thickness After Application: Approximately 0.2–0.3 mm.
Features:
- Improves adhesion between the concrete base and flooring system
- Helps reduce the risk of delamination
- Seals minor pores and surface imperfections
- Supports resistance to moisture infiltration from the substrate
Layer 2 and 3: Acrylic Resurfacer Layers
Purpose: The two Acrylic Resurfacer layers help smooth minor surface irregularities and create a uniform foundation for the Proflex Cushion layers. They improve surface consistency and support the durability and performance of the complete flooring system.
Material: Raycourt Acrylic Resurfacer, a pure acrylic-based material that may be mixed with fine silica sand as required for improved leveling and surface uniformity.
Application: Applied in two uniform coats using a squeegee, with adequate drying time between each application.
Thickness After Application: Approximately 0.4–0.6 mm.
Features:
- Helps fill minor cracks and surface imperfections
- Improves surface smoothness and uniformity
- Creates a stable foundation for Proflex Cushion
- Supports improved surface strength and durability
Layer 4, 5, 6 and 7: Proflex Cushion Layers
Purpose: The four Proflex Cushion layers create an enhanced cushioning build-up that improves impact absorption, surface resilience, and player comfort. The additional cushion layers help provide a more comfortable playing experience during regular and extended sports activities.
Material: Raycourt Proflex Cushion, an acrylic-based cushioning material formulated with elastomeric components for synthetic acrylic sports flooring.
Application: Applied in four uniform coats using the approved application method, with adequate drying time between each layer to achieve consistent coverage and the required cushioning performance.
Thickness After Application: Approximately 0.6–0.8 mm per layer, with the final cushion thickness depending on the specified application and material consumption.
Features:
- Provides enhanced impact absorption
- Adds resilience and flexibility to the playing surface
- Improves player comfort during extended play
- Helps reduce impact-related stress on joints and muscles
Layer 8 and 9: Acrylic Color Coats
Purpose: The final two Acrylic Color layers provide the finished playing surface, delivering consistent color, surface texture, reliable traction, and long-term protection.
Material: Raycourt Pure Acrylic Color, formulated with UV-resistant pigments and suitable anti-slip additives for outdoor sports flooring applications.
Application: Applied in two uniform coats using a squeegee to achieve even coverage and a consistent surface finish.
Color Coat 1: Mix the specified quantity of silica sand and potable water with Raycourt Pure Acrylic Color, then apply evenly using a squeegee.
Color Coat 2: Mix the specified quantity of potable water with Raycourt Pure Acrylic Color, then apply evenly using a squeegee after preparing the first color coat as required.
Thickness After Application: Each coat is approximately 0.3–0.5 mm, with a combined thickness of approximately 0.6–1.0 mm.
Features:
- Delivers a vibrant and uniform court finish
- Provides reliable surface traction and grip
- Helps protect the underlying layers from UV exposure and wear
- Supports easy cleaning and routine maintenance
Total Thickness After Application
The complete Raycourt 9 Layer System on a concrete base has an approximate total thickness of 3.6–5.1 mm after application. The final thickness may vary depending on the condition of the concrete base, surface preparation, application consistency, and material consumption.
Raycourt 9 Layer System on Bitumen Base
(Depending On Base Condition)
Raycourt’s 9 Layer System for bitumen bases is designed to create a durable, highly cushioned, and high-performance synthetic acrylic sports surface. The system includes 2 Acrylic Resurfacer layers, 4 Proflex Cushion layers, and 3 Acrylic Color layers to improve surface uniformity, player comfort, impact absorption, traction, and long-term outdoor performance.
Layer 1 and 2: Acrylic Resurfacer Layers
Purpose: The two Acrylic Resurfacer layers help smooth minor surface irregularities and create a strong, uniform foundation for the Proflex Cushion layers. This resurfacer build-up improves surface consistency and supports the long-term performance of the complete flooring system.
Material: Raycourt Acrylic Resurfacer, a pure acrylic-based material that may be mixed with fine silica sand as required for improved leveling, filling, and surface uniformity.
Application: Applied in two uniform coats using a squeegee, with adequate drying time between each application to achieve consistent coverage and surface preparation.
Thickness After Application: Approximately 0.4–0.6 mm per layer, with a combined thickness of approximately 0.8–1.2 mm.
Features:
- Helps fill minor cracks and surface imperfections
- Improves surface smoothness and uniformity
- Creates a stable foundation for Proflex Cushion
- Supports improved surface strength and durability
Layer 3, 4, 5 and 6: Proflex Cushion Layers
Purpose: The four Proflex Cushion layers create an enhanced cushioning build-up that improves impact absorption, surface resilience, and player comfort. The additional cushion layers help provide a more comfortable playing experience during regular and extended sports activities.
Material: Raycourt Proflex Cushion, an acrylic-based cushioning material formulated with elastomeric components for synthetic acrylic sports flooring.
Application: Applied in four uniform coats using the approved application method, with adequate drying time between each layer to achieve consistent coverage and the required cushioning performance.
Thickness After Application: Approximately 0.6–0.8 mm per layer, with a combined thickness of approximately 2.4–3.2 mm.
Features:
- Provides enhanced impact absorption
- Adds resilience and flexibility to the playing surface
- Improves player comfort during extended play
- Helps reduce impact-related stress on joints and muscle
Layer 7, 8 and 9: Acrylic Color Coats
Purpose: The final three Acrylic Color layers provide the finished playing surface, delivering enhanced color consistency, surface texture, reliable traction, and long-term protection. The additional color coat helps create a more uniform, refined, and durable court finish.
Material: Raycourt Pure Acrylic Color, formulated with UV-resistant pigments and suitable anti-slip additives for outdoor sports flooring applications.
Application: Applied in three uniform coats using a squeegee to achieve even coverage, consistent texture, and a durable surface finish.
Color Coat 1: Mix the specified quantity of silica sand and potable water with Raycourt Pure Acrylic Color, then apply evenly using a squeegee.
Color Coat 2: Mix the specified quantity of potable water with Raycourt Pure Acrylic Color, then apply evenly using a squeegee after preparing the first color coat as required.
Color Coat 3: Mix the specified quantity of potable water with Raycourt Pure Acrylic Color, then apply evenly using a squeegee to achieve a consistent color and refined final surface finish.
Thickness After Application: Each coat is approximately 0.3–0.5 mm, with a combined thickness of approximately 0.9–1.5 mm.
Features:
- Delivers a vibrant, consistent, and refined court finish
- Provides reliable surface traction and grip
- Helps protect the underlying layers from UV exposure and wear
- Supports easy cleaning and routine maintenance
Total Thickness After Application
The complete Raycourt 9 Layer System on a bitumen base has an approximate total thickness of 4.1–5.9 mm after application. The final thickness may vary depending on the condition of the bitumen base, surface preparation, application consistency, and material consumption.
Premium Acrylic Products for 9 Layer Flooring System
Raycourt offers a complete range of premium acrylic sports flooring materials used to build the 9 Layer System. From surface preparation and acrylic resurfacing to Proflex Cushion and acrylic color coatings, each product works together to create a durable, cushioned, and high-performance sports surface.
Seal Master
A premium acrylic crack filler and sealer designed to repair cracks and prepare a smooth surface.
Base Refiner
A premium acrylic base coat that smooths surface imperfections and creates a uniform foundation.
Concrete Primer
A high-performance concrete primer that improves adhesion and strengthens substrate for coatings.
Acrylic Resurfacer
An acrylic resurfacer that improves surface texture and provides a durable base for color coatings.
Proflex Cushion
A premium cushion coating that enhances shock absorption and delivers greater player comfort.
Acrylic Colors
Premium acrylic color coatings that provide vibrant finishes with excellent weather and UV resistance.
Why Choose the Raycourt 9 Layer Flooring System?
Raycourt’s 9 Layer System is engineered to deliver enhanced cushioning, reliable traction, long-lasting durability, and consistent surface performance. Its advanced multi-layer construction creates a comfortable, resilient, and premium acrylic sports surface designed for demanding outdoor use.
Enhanced Cushioning
Multiple Proflex Cushion layers improve player comfort and help reduce impact during extended play.
Long-Lasting Durability
The advanced multi-layer build-up is designed to withstand regular use, outdoor exposure, and long-term wear.
Consistent Performance
The integrated coating system helps create a smooth, uniform playing surface for reliable performance across the court.
Reliable Traction
The textured acrylic finish provides balanced grip to support stable footing and controlled player movement.
Premium Color Finish
Three acrylic color coats deliver rich color, uniform coverage, and a professional court appearance.
UV & Weather Resistance
UV-resistant acrylic materials help protect the court surface from sunlight, rain, and changing outdoor conditions.
One Advanced System. Multiple Sports Applications.
Raycourt’s 9 Layer System is suitable for sports courts that require enhanced cushioning, reliable traction, and long-lasting surface performance. Its advanced multi-layer construction can be used across a range of outdoor sports and multi-sport applications, depending on the court design, base condition, and project requirements.
Our Clients
Design Your Sports Court with the Raycourt Court Designer
Create, customize, and preview your sports court with your preferred color combinations before bringing your project to life.
Calculate Your 9 Layer System Material Requirements
Calculate the materials required for the Raycourt 9 Layer System to support accurate planning, product estimation, and efficient project execution.
Frequently Asked Questions
Find answers to common questions about the Raycourt 9 Layer System, concrete and bitumen base applications, system configuration, cushioning, surface performance, and material requirements.
What is a 9 Layer System in acrylic sports flooring?
The Raycourt 9 Layer System is a multi-layer synthetic acrylic sports flooring system that combines base preparation, acrylic resurfacing, Proflex Cushion layers, and acrylic color coats to create a durable and high-performance sports surface.
How many cushion layers are included in the 9 Layer System?
The cushioning configuration depends on the base type. The system is designed with multiple Proflex Cushion layers to enhance surface resilience, player comfort, and impact absorption.
What is the difference between the concrete and bitumen base systems?
The layer configuration and base preparation process vary according to the characteristics of the concrete or bitumen base. The appropriate system should be selected based on the existing surface condition and project requirements.
How thick is the Raycourt 9 Layer System?
The complete system has an approximate total thickness of 2.4–2.9 mm after application. Final thickness may vary depending on the base condition, material application, and specified system build-up.
Is the 9 Layer System suitable for outdoor sports courts?
Yes. The system is designed for outdoor applications and uses UV-resistant acrylic materials to support long-term performance under sunlight, rain, and changing weather conditions.
Can Raycourt help calculate the required materials?
Yes. Raycourt can help estimate the material requirements based on the court area, base type, selected system, and project specifications.